Every gold ornament created at DVN Jewelry carries a story — a story of precision, technology, craftsmanship, and uncompromising quality. The journey from raw gold to a finished masterpiece involves multiple stages, each executed with strict manufacturing standards. This is where DVN stands apart: every step is engineered for perfection.

Let’s walk through the complete manufacturing journey of a DVN gold piece.

🔶 1. Gold Purification & Alloying – The Foundation of Strength

The journey begins with selecting high-purity gold. DVN uses hallmark-grade purity — 9K, 14K, 18K, or 22K — based on the design.

What DVN Does in This Stage

• Melts pure gold at controlled temperatures

• Mixes alloys (copper, silver, zinc) in precise ratios

• Uses digital weighing and automated alloying machines

• Ensures strength, color consistency, and durability

This ensures that every piece has the correct karat, accurate weight, and optimal hardness for manufacturing.

🔶 2. Wax Modeling – The Blueprint of the Design

Before gold comes into play, DVN creates wax models using either:

• CNC milling

• 3D printing

• Hand carving (for traditional designs)

Why This Stage Matters

Wax defines the final design. Every curve, edge, and detail is set here. DVN’s computerized modeling ensures:

• Symmetry

• Lightweight precision

• Perfect reproduction of intricate designs

🔶 3. Investment & Casting – Turning Wax into Gold

This is where the real transformation happens.

DVN Casting Process

1. Wax models are attached to a base to form a “tree.”

2. The tree is placed into a cylindrical flask.

3. Investment plaster fills the flask and hardens around the wax.

4. The flask is heated — the wax melts away (lost-wax casting).

5. Molten gold is poured into the cavity.

Why DVN’s Casting Stands Out

• Vacuum casting avoids air bubbles

• Controlled temperature ensures flowability

• Gold fills even the thinnest sections

• Smooth surface with minimal defects

Casting at DVN is engineered to ensure structural strength and weight accuracy.

🔶 4. De-Casting & Cleaning – Revealing the Structure

Once the gold solidifies:

• The plaster mold is broken

• The gold tree is removed

• Individual pieces are cut off

• The surface is cleaned using ultrasonic technology

This stage ensures the rough casting is ready for refinement.

🔶 5. Filing & Shaping – Perfecting the Form

Now comes the detailed correction work.

DVN’s Process Includes

• Removing excess metal

• Softening sharp edges

• Maintaining symmetry

• Bringing the design closer to its final form

Artisans use micro-files, carbide tools, and rotary machines to refine each piece. DVN combines human craftsmanship with machine precision to maintain uniformity.

🔶 6. Pre-Polishing – Preparing the Surface

Before any stones are set or final finishing is done, DVN performs pre-polishing.

What Happens Here

• Rough scratches are removed

• Surfaces are smoothened

• Edges are blended

Pre-polishing ensures that the final polish shines evenly and beautifully.

🔶 7. Stone Setting (If Required)

For pieces with CZs or gemstones, expert setters work by hand.

DVN Specializes In

• Micro-setting

• Channel setting

• Prong setting

• Bezel setting

Using microscopes and laser tools, DVN ensures strong grip and neat alignment.

🔶 8. Laser Welding – Fixing Microscopic Imperfections

Laser welding is used for precision repairs or joining small components.

Why DVN Uses Laser Welding

• No marks or burns

• Strong, clean joints

• Perfect for lightweight jewelry

• Ideal for hollow or delicate pieces

This ensures durability without compromising beauty.

🔶 9. Final Polishing – The Signature DVN Shine

This is the stage that gives the gold piece its ultimate brilliance.

DVN Uses Multiple Polishing Techniques

• Machine buffing

• Hand polishing

• Soft-wheel polishing

• Micro-abrasive finishing

Depending on the design, DVN produces finishes such as:

• Glossy

• Matte

• Satin

• Rhodium plated

This final polish gives every DVN product its premium, retail-ready appearance.

🔶 10. Quality Check – Every Piece Must Pass 10+ Tests

No gold piece leaves DVN without strict QC.

DVN’s Quality Control Includes

• Weight accuracy

• Karat purity testing

• Dimension & symmetry check

• Surface inspection

• Stone tightness test

• Polishing consistency

• Structural strength test

• Manufacturing defect scan

Only pieces that pass all checks move to final packaging.

Conclusion

The journey from casting to polishing at DVN Jewelry is not just a manufacturing process — it’s a blend of technology, precision engineering, and skilled artistry. Every DVN gold piece reflects:

• Strong foundation

• High-tech production

• Expert craftsmanship

• Premium finishing

• Unmatched quality control

This is why DVN remains a trusted name for jewelers and wholesalers seeking reliable, beautifully crafted gold jewelry.